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Phoenix Series 4 Corner Shoulder Cutter Insert (SDKT09T308SR-GL-XP2040)

Phoenix Series 4 Corner Shoulder Cutter Insert SDKT09T308SR-GL-XP2040

OSG

OSG

A positive square insert with 4 corners. A compact insert suitable for low depths of cut.

PDF

Part Number

Configured Part Number is shown.

SDKT09T308SR-GL-XP2040

Product features and specifications

Basic specifications and features of the product

Economical and durable 4-corner insert

Cutting force is reduced by the sharpness of the 3D chip breaker insert and the large positive rake angle

Specification 1 of Phoenix series, 4-corner shoulder milling cutter insert
  • Cutting edge shape designed with an emphasis on sharpness
  • Low resistance positive rake angle

Common insert

Specification 2 of Phoenix series, 4-corner shoulder milling cutter insert

09 size can use the same insert as PSF and is easy to manage

Comparison of the number of workpieces that can be processed between PSFL (4 corners) and other manufacturers' products (2 corners)

Tools to usePSFL12R080M32-5-110
(φ80 × 5 flutes)		Other manufacturer's roughing cutter
(φ80 × 5 flutes)
Insert used
(grade)		SDKT120508SR-GM
(XP3035)		Carbide coating insert
(2 corner type)
Work materialSS400
Cutting speed180 m/minute (720 minutes^-1)
Feed speed400 mm/min (0.11 mm/t)
Depth of cutap = 85 mm ae = 10 mm
Cutting OilWater-soluble cutting oil (internal lubrication)
Machine usedHorizontal machining center (BT50)
Specification 3 of Phoenix series, 4-corner shoulder milling cutter insert

Number of workpieces that can be processed
* Due to the anti-vibration effect of the insert materials and special body

Performance/test information

High efficiency machining of the side surface of the casting plate

In the past, in order to suppress chatter vibration due to unstable workpiece clamps, it was necessary to use a high feed radius cutter to reduce the depth of cut (ap).
The PSFL that adopted the unequal lead arrangement and unequal division was able to do processing without chattering even at ap = 50 mm.
It was possible to significantly reduce the machining time compared to the machining with the conventional high feed radius cutter.

Tools to usePSFL12R063M27-4-100
(φ63 × 4 flutes)		Other companies' high feed radius cutter
(φ50 × 3 flutes)
Insert used
(grade)		SDKT120508SR-GR
(XC1015)		Carbide coating
insert
Work materialFC300
Cutting speed120 m/minute
(606 minutes^-1)		110 m/minute
(700 minutes^-1)
Feed speed500 mm/minute
(0.2 mm/t)		2,800 mm/minute
(0.133 mm/t)
Depth of cutap = 50 mm, ae = 10 mmap = 2 mm, ae = 10 mm
Cutting OilN/A (air blow)
Machine usedDouble-column machining center (BT50)
Performance test 1 of Phoenix series, 4-corner shoulder milling cutter insert

Machining time per workpiece

Performance test 2 of Phoenix series, 4-corner shoulder milling cutter insert

PSFL / other company's product

Trochoidal milling of titanium alloy

Other manufacturers' products are chipped at the cutting edge after 40 minutes of machining.
Even after 50 minutes of machining, the cutting edge of the PSFL was not chipped, with only slight wear, and capable of further milling.

Tools to usePSFL09R050M22-4-50
(φ50 × 4 flutes)		Other manufacturer's roughing cutter
(φ50 × 4 flutes)
Insert used
(grade)		SDKT09T308SR-GL
(XC5040)		Carbide coating
insert
Work materialTi-6Al-4 V
Cutting speed60 m/min (382 minutes^-1)
Feed speed152 mm/min (0.1 mm/t)
Depth of cutap = 50 mm, ae = 10 mm
Cutting OilWater-soluble cutting oil (internal lubrication)
Machine usedVertical machining center (BT50)
Performance test 3 of Phoenix series, 4-corner shoulder milling cutter insert

Processing time

Performance test 4 of Phoenix series, 4-corner shoulder milling cutter insert

Insert after 50 minutes of machining

FC250 long lifespan machining

Other manufacturers' products produced large vibrations during machining and chipped at an early stage, but PSFL was able to achieve long-lifespan machining without chipping by suppressing vibration during machining due to its anti-vibration effect.

Tools to usePSFL12R063
M27-4-100
(φ63 × 4 flutes)		Other company A
Roughing cutter
(φ63 × 4 flutes)		Other company B
Roughing cutter
(φ63 × 4 flutes)
Used
insert
(grade)		SDKT120508SR-
GR (XC1015)		Carbide coating
insert		Carbide coating
insert
Work materialFC250
Cutting speed100 m/minute (505 minutes^-1)
Feed speed505 mm/min (0.25 mm/t)
Depth of cutap = 100 mm, ae = 10 mm
Cutting OilN/A (air blow)
Machine usedHorizontal machining center (BT50)
Performance test 5 of Phoenix series, 4-corner shoulder milling cutter insert

Maximum outer wear width transition (including chipping)

Performance test 6 of Phoenix series, 4-corner shoulder milling cutter insert

Insert after 20 m machining

Drawing

Drawing of Phoenix series, 4-corner shoulder milling cutter insert

Recommended cutting conditions

Recommended cutting condition table

Cutting condition 1 of Phoenix series, 4-corner shoulder milling cutter insert

The above figures show general values at actual cutting speed. Please adjust appropriately according to the cutting environment.

Guideline for changing conditions when the depth of cut is changed

Cutting condition 2 of Phoenix series, 4-corner shoulder milling cutter insert

Compatible work material

Recommended material for each work material

◎: First recommended material○: Second recommended material
Compatible work material of Phoenix series, 4-corner shoulder milling cutter insert

NM: For aluminum alloy · GL: For light cutting · GM: For medium cutting · GR: For heavy cutting
It is a condition table for a depth of cut (ap) of 1.1 to 1.5D and a width of cut (ae) of 0.1D or less.

Selection support information

Available in a lineup of materials for use with a wide range of work materials from general steel to difficult-to-cut materials

Selection support 1 of Phoenix series, 4-corner shoulder milling cutter insert

4-corner roughing end mill, straight shank type, PSFL SS

Selection support 2 of Phoenix series, 4-corner shoulder milling cutter insert

With oil hole

Tool No.NominalOuter diameter
DC		Number of flutes
ZEFP		Number of flute positionsTotal number of insertsFlute length
APMX		Shank diameter
DCON		Overall length
LF		Body length
LH		Weight (kg)Compatible
insert
7803700PSFL09R032SS32-2-363225103632140600.71(1)
7803701PSFL09R040SS42-3-434036184342140601.17

4-corner roughing end mill, bore type, PSFL BORE

Selection support 3 of Phoenix series, 4-corner shoulder milling cutter insert

With oil hole

Tool No.NominalOuter diameter
DC		Number of flutes
ZEFP		Number of flute positionsTotal number of insertsFlute length
APMX		Cutter
Height LF		Boss diameter
DCSFMS		Hole diameter
DCON		End face
Keyway		Weight
(kg)		Compatible
in
sert
Width
KWW		Depth b
7803702PSFL09R050M22
-4-50		504728507548.52210.46.30.53(1)
7803703PSFL09R050M22
-4-78		50411447810048.52210.46.30.71
7803704PSFL09R050M27
-4-50		504728507548.52712.470.53
7803705PSFL09R050M27
-4-78		50411447810048.52712.470.71
7803706PSFL12R063M27
-4-60		634624608560.52712.470.88(2)
7803707PSFL12R063M27
-4-100		634104010012560.52712.471.26
7803708PSFL12R080M32
-5-70		805735709577.33214.481.88
7803709PSFL12R080M32
-5-110		805115511014377.33214.482.96
7803710PSFL12R100M32
-6-120		10061272120153973216.494.95

Compatible insert

NominalNumber of cutting edgesInsert dimensions
ICThickness SRelief angle
AN		REWiper insert
(End cutting edge)
BS
(1)SDHT09T308FR-NM49.073.9715°0.82.5
SDKT09T308SR-GL49.073.9715°0.82.5
SDKT09T308SR-GM49.073.9715°0.82.5
SDKT09T308SR-GR49.073.9715°0.82.5
(2)SDHT120508FR-NM412.38515°0.81.2
SDKT120508SR-GL412.38515°0.81.2
SDKT120508SR-GM412.38515°0.81.2
SDKT120508SR-GR412.38515°0.81.2
NominalCarbideCoating materials
CK010XC3030XP3035XP2040XC1015XC5040
(1)SDHT09T308FR-NM7811076—————
SDKT09T308SR-GL—782507378140737813073——
—————7816073
SDKT09T308SR-GM—782507478140747813074——
SDKT09T308SR-GR————7812075—
(2)SDHT120508FR-NM7811625—————
SDKT120508SR-GL———7813623——
—————7816620
SDKT120508SR-GM—78256227814621———
SDKT120508SR-GR————7812624—

(1) and (2) are equivalent to the compatible insert numbers in the parts table.

Part

Selection support 4 of Phoenix series, 4-corner shoulder milling cutter insert

Please purchase the wrench separately.

30
45
60
  1. 1
Part Number
SDKT09T308SR-GL-XP2040
Part NumberStandard Unit PriceMinimum order quantityVolume DiscountDays to ShipWork Material Data for CAM / Tool Management Software Material Type Nominal Work material details Tool No Dimension Thickness T
(mm) 		A x B
(mm) 		Sub Blade B
(mm) 		Material Availability of CAD Data
(2D/3D)

152,397 IDR

10 Piece(s) 8 Day(s) or more Steel / Stainless Steel-XP2040SDKT09T308SR-GL-78130733.979.07×9.072.5Coating-

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  1. 1
 

Basic Information

Shape (First Character in Model Number) S (Square) Clearance Angle D (15°) R(mm) 0.8
Number of Teeth 4

Please check the type/dimensions/specifications of the part SDKT09T308SR-GL-XP2040 in the Phoenix Series 4 Corner Shoulder Cutter Insert series.

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Specification/Dimensions

  • Work Material

    • Steel
    • Stainless Steel
    • Cast Iron
    • Non-Ferrous Metal
    • Heat-Resistant Alloy, Titanium Alloy

    Clear

  • Data for CAM / Tool Management Software

    • zoller

    Clear

  • Work material details

    • Heat-resistant steel

    Clear

  • type

    • SDHT
    • SDKT

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  • Material Type

    • CK010
    • XC1015
    • XP2040
    • XC3030
    • XP3035
    • XC5040

    Clear

  • Nominal

    • SDHT09T308FR-NM
    • SDKT09T308SR-GL
    • SDKT09T308SR-GM
    • SDKT09T308SR-GR
    • SDHT120508FR-NM
    • SDKT120508SR-GL
    • SDKT120508SR-GM
    • SDKT120508SR-GR

    Clear

  • CAD

    • 2D
    • 3D

    Clear

Days to Ship

    • All
    • 8 Day(s) or Less

    Clear

Specify Alterations

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SDKT09T308SR-GM-XP2040
Part NumberStandard Unit PriceMinimum order quantityVolume DiscountDays to ShipWork Material Data for CAM / Tool Management Software Material Type Nominal Work material details Tool No Dimension Thickness T
(mm) 		A x B
(mm) 		Sub Blade B
(mm) 		Material Availability of CAD Data
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10 Piece(s) 8 Day(s) or more Stainless Steel-XC5040SDKT09T308SR-GLHeat-resistant steel78160733.979.07×9.072.5Coating-

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10 Piece(s) 8 Day(s) or more Steel / Stainless Steel / Cast Iron-XP3035SDKT09T308SR-GL-78140733.979.07×9.072.5Coating-

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10 Piece(s) 8 Day(s) or more Steel / Cast IronzollerXC3030SDKT09T308SR-GM-78250743.979.07×9.072.5Coating2D/3D

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10 Piece(s) 8 Day(s) or more Steel / Stainless Steel-XP2040SDKT09T308SR-GM-78130743.979.07×9.072.5Coating-

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