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Soft Start-Up Valve AV2000-A/3000-A/4000-A/5000-A Series (AV4000-F04-5YZB-R-A)

Soft Start-Up Valve AV2000-A/3000-A/4000-A/5000-A Series AV4000-F04-5YZB-R-A

SMC soft start-up valve.
[Features]
· Start-up valves for a low-speed air supply which gradually raises the initial pressure in an air system and for quick exhausting by cutting off the air supply.
· Power Consumption: 0.35 W.
· Improved flow rate characteristics: Up to 2.3 times C [dm3/(s·bar)]: 9.2.
· Energy saving: No air flow when switching the main valve.
· Improved adjustment sensitivity with a low speed air supply.
· Features a built-in silencer to save on space and for less overall work.

(i)Caution

  • Refer to the catalog for details on product specifications.
  • The products shown in the image are representative. CAD data is not supported for some model numbers.

PDF

Japanese Only

Part Number

Configured Part Number is shown.

AV4000-F04-5YZB-R-A

Soft Start-Up Valve AV2000-A/3000-A/4000-A/5000-A Series Details

Soft Start-Up Valve AV2000-A/3000-A/4000-A/5000-A Series: product images

Soft Start-Up Valve AV2000-A/3000-A/4000-A/5000-A Series: product images

Soft Start-Up Valve AV2000-A/3000-A/4000-A/5000-A Series Specifications

Model Number Notation

Model number example

Model number example

-CodeContents(1)
Body size
20304050
(2)Screw TypeNo symbolRc
NNPT
FG
(3)Piping connection port size
1(P), 2(A)
021/4---
033/8---
041/2---
063/4---
101---
(4)OptionaMountingNo symbolWithout optional mounting parts
BWith Bracket
bPressure gaugeNo symbolWithout pressure gauge
GRound-type pressure gauge (with limit indicator)
cSilencerNo symbolWithout silencer
SSilencer (built-in)
(5)dCoil
rated voltage
AC
(50/60 Hz)
1100 V AC
2200 V AC
3110 V AC [115 V AC] Note 1)
4220 V AC [230 V AC] Note 1)
DC specification524 V DC
612 V DC
(6)eLead wire electrical entryGGrommet (Lead wire length: 300 mm)
DType D (DIN terminal / with connector)
YType Y (DIN terminal / with connector) Note 2)
DOType D (DIN terminal / without connector)
YOType Y (DIN terminal / without connector)
(7)fIndicator light
Surge voltage suppressor
No symbolNone
ZWith indicator light and surge voltage suppressorNote 3)Note 3)Note 3)Note 3)
(8)gManual typesBPush-turn locking screwdriver-operated type
CPush-turn locking hand-operated type
(9)Semi-standardhFlow directionNo symbolFlow direction: left → right
RFlow direction: right → left
iPressure unitNo symbolNameplate and pressure gauge units: MPa
ZNameplate and pressure gauge units: psiNote 4)Note 4)Note 4)Note 4)

Note 1) The 110‑V AC and 115‑V AC types are interchangeable. The 220‑V AC and 230‑V AC types are also interchangeable. For the 115 V AC and 230 V AC, the allowable voltage fluctuation is -15 to +5% of the rated voltage.
Note 2) Type "Y" is a DIN terminal conforming to EN-175301-803C (formerly DIN43650C).
Note 3) When the electrical entry of the lead wire is DO or YO, indicator lights and surge voltage suppressors cannot be selected.
Note 4) For thread type NPT only.

  • *Options: Select 1 for each item a to c.
  • *Option symbol: When more than one specification is required, indicate in alphabetical order.

Example: AV2000-02BGS-1DB-A

Specifications

ModelAV2000-AAV3000-AAV4000-AAV5000-A
Piping connection port diameter1(P), 2(A)1/43/81/23/41
3(R)1/43/81/23/4
Pressure gauge connection port size1/8
Applicable fluidsAir
Ambient temperature and working fluid temperature0 to 50°C Note)
Proof pressure1.5 MPa
Operating pressure range0.2 to 1.0 MPa
Weight (kg)0.430.450.801.301.25
EnclosureDust-proof (DIN terminal: IP65)
  • *Based on IEC60529.
    Note) If the temperature is low, use dry air to prevent freezing.

Solenoid Specification

Lead wire electrical entryGrommetDIN terminal
Coil rated voltage (V)DC24, 12 V
AC 50/60 Hz100, 200, 110 [115], 220 [230] Note)
Allowable voltage fluctuationDC24 V±10% of rated voltage
12 V±10% of rated voltage
AC100 V±10% of rated voltage
110 V Note)
[115 V]
±10% of the rated voltage
[-15% to +5% of the rated voltage]
200 V±10% of rated voltage
220 V Note)
[230 V]
±10% of the rated voltage
[-15% to +5% of the rated voltage]
Power consumption: WDC0.35 (with indicator light: 0.4)0.35 (with indicator light: 0.45)
Apparent power: VAAC100 V0.78 (with indicator light: 0.81)0.78 (with indicator light: 0.87)
110 V
[115 V]
0.86 (with indicator light: 0.89)
[0.94 (with indicator light: 0.97)]
0.86 (with indicator light: 0.97)
[0.94 (with indicator light: 1.07)]
200 V1.18 (with indicator light: 1.22)1.15 (with indicator light: 1.30)
220 V
[230 V]
1.30 (with indicator light: 1.34)
[1.42 (with indicator light: 1.46)]
1.27 (with indicator light: 1.46)
[1.39 (with indicator light: 1.60)]
Surge voltage suppressorRefer to the manufacturer's Specific Product Precautions (4) (P. 13)
Indicator lightLEDLED (neon bulb for AC)

Note) The 110‑V AC and 115‑V AC types are interchangeable. The 220‑V AC and 230‑V AC types are also interchangeable.

Flow rate characteristics

ModelAV2000-AAV3000-AAV4000-AAV5000-A
Piping connection port diameter1(P), 2(A)1/43/81/23/41
3(R)1/43/81/23/4
Flow rate characteristics1(P) → 2(A)C [dm3/(s·bar)]9.213.119.234.841.3
b0.360.270.320.660.34
Cv2.43.15.112.613.7
2(A) →3 (R)C [dm3/(s·bar)]8.89.210.123.7
b0.460.480.550.67
Cv2.52.63.29.2

Optional Part Nos.

ModelAV2000-AAV3000-AAV4000-AAV5000-A
Bracket assembly Note 1)AV22P-210ASAV32P-210ASAV42P-210ASAV52P-210AS
Silencer assembly Note 2)VHS30PW-190ASVHS40PW-190ASVHS40PW-190-06ASAV52P-250AS
Pressure gauge Note 3)G36-10-□01

Note 1) Bracket: 1 pc., Mounting screws: 2 pcs. (3 pcs. for the AV5000-A)
Note 2) Element, element O-ring, element cover: 1 pc. each
Note 3) The □ in the part number for the pressure gauge indicates the connecting screw type. R: no indication necessary; NPT: indicate N. Contact the manufacturer regarding the supply of psi unit specification pressure gauges

Structural Drawings

Soft Start-Up Valve AV2000-A/3000-A/4000-A/5000-A Series: structural drawing

Soft Start-Up Valve AV2000-A/3000-A/4000-A/5000-A Series: structural drawing

Component Parts

NumberPart nameMaterials
1BodyDie-cast aluminum
2Bottom coverDie-cast aluminum
3Top coverDie-cast aluminum

Replacement Parts

NumberPart nameMaterialsAV2000-AAV3000-AAV4000-AAV5000-A
4Pilot valve assembly Note)-See belowSee below
5Valve assemblyRubber material: HNBRAV22P-060ASAV42P-060ASAV52P-060AS
6Control valve assembly-AV22P-110ASAV42P-110ASAV52P-110AS
7Piston assemblyPOM, NBRAV22P-120ASAV42P-120ASAV52P-120AS
8Needle assemblyPOM, NBRAV22P-150ASAV32P-150ASAV42P-150ASAV52P-150AS
9Plug assemblyPOM, NBRAR22P-320AS-□01

Note) See below for pilot valve model number notation.

Pilot Valve Assembly: Model Number Notation

Pilot valve assembly: model number example

Pilot valve assembly: model number example

-CodeContents
(1)Compatible models2AV2000-A, AV3000-A
4AV4000-A/AV5000-A
(2)Coil
rated voltage
AC
(50/60 Hz)
1100 V AC
2200 V AC
3110 V AC [115 V AC] Note 1)
4220 V AC [230 V AC] Note 1)
DC specification524 V DC
612 V DC
(3)Lead wire electrical entryGGrommet (Lead wire length: 300 mm)
DType D (DIN terminal / with connector)
YType Y (DIN terminal / with connector) Note 2)
DOType D (DIN terminal / without connector)
YOType Y (DIN terminal / without connector)
(4)Indicator light
Surge voltage suppressor
No symbolNone
ZWith indicator light and surge voltage suppressor
(5)Manual typesBPush-turn locking screwdriver-operated type
CPush-turn locking hand-operated type

Note 1) The 110‑V AC and 115‑V AC types are interchangeable. The 220‑V AC and 230‑V AC types are also interchangeable. For the 115 V AC and 230 V AC, the allowable voltage fluctuation is -15 to +5% of the rated voltage.
Note 2) Type "Y" is a DIN terminal conforming to EN-175301-803C (formerly DIN43650C).
Note 3) When the electrical entry of the lead wire is DO or YO, indicator lights and surge voltage suppressors cannot be selected.

Soft Start-Up Valve AV2000-A/3000-A/4000-A/5000-A Series: Dimensions Examples

Grommet: AV□00-□-□G□□-□- A

 

(Unit: mm)

 

Grommet: AV□00-□-□G□□-□-A: dimensional drawing

Grommet: AV□00-□-□G□□-□-A: dimensional drawing

Body sizeCoil specificationsB
20AC85
DC specification83
30AC85
DC specification83
40AC95
DC specification93
50AC98
DC specification96

Dimensions Table

ModelStandard specification
Piping connection port diameterACDEGHJ
1(P)2(A)3(R)
AV2000-□02-1 to 4G(Z)□-A1/41/41/4664724.54033Width across flats: 2230
AV2000-□02-5 to 6G(Z)□-A
AV3000-□03-1 to 4G(Z)□-A3/83/83/8765029.54038Width across flats: 2435
AV3000-□03-5 to 6G(Z)□-A
AV4000-□04-1 to 4G(Z)□-A1/21/21/2985639.55249Width across flats: 3033
AV4000-□04-5 to 6G(Z)□-A
AV5000-□06, 10-1 to 4G(Z)□-A3/4, 13/4, 13/412859537453Width across flats: 3652
AV5000-□06, 10-5 to 6G(Z)□-A
ModelOption specification
With BracketWith built-in silencer
KLMNPQRSTUVWXY
AV2000-□02-1 to 4G(Z)□-A305051.5445.510662.333.554-M4 × 0.7
Depth: 6
3Width across flats: 14
AV2000-□02-1 to 4(Z)□-A
AV3000-□03-1 to 4G(Z)□-A415053.5465.515702.333.554-M4 × 0.7
Depth: 6
3Width across flats: 19
AV3000-□03-5 to 6G(Z)□-A
AV4000-□04-1 to 4G(Z)□-A506064548.518903.23974-M5 × 0.8
Depth: 6.5
4Width across flats: 22
AV4000-□04-5 to 6G(Z)□-A
AV5000-□06, 10-1 to 4G(Z)□-A7075706011161003.2458056M6 × 1
Depth 8
6Width across flats: 32
AV5000-□06, 10-5 to 6G(Z)□-A
Part Number
AV4000-F04-5YZB-R-A
Part NumberStandard Unit PriceMinimum order quantityVolume DiscountDays to ShipRegulator Unit Combination Connection Dia. Compressed Air Quality Max. Operating Pressure
(MPa)
Flow Direction Pressure Gauge Size of Body Pressure Unit Bracket Silencer Coil rated voltage Lead wire electrical entry Protection circuit Manual operation CE compliant Compatible models Type

-

1 Piece(s) 15 Day(s) [Other FRL Combination Devices] Soft Start-Up ValveG1/2General Dry Air1[Reverse Flow (Right to Left)] Flow DirectionNo (No Pressure Port Plug)40Product name plate and pressure gauge unit: MPaNoneWithout built-in24 V DCType Y DIN terminal (with connector)Indicator light, surge voltage suppressorPush-turn locking screwdriver-operated typeCE-compliant product--

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Please check the type/dimensions/specifications of the part AV4000-F04-5YZB-R-A in the Soft Start-Up Valve AV2000-A/3000-A/4000-A/5000-A Series series.

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1 Piece(s) 15 Day(s) [Other FRL Combination Devices] Soft Start-Up ValveG1/2General Dry Air1[Standard Flow (Left to Right)] Flow DirectionNo (No Pressure Port Plug)40Product name plate and pressure gauge unit: MPaYesWithout built-in24 V DCType D DIN terminal (with connector)NonePush-turn locking hand-operated typeCE-compliant product--

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