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[Clean & Pack]Sheet Metal Mounting Plates / Brackets - Z Bent Type, SWCAS (Part Numbers)

[Clean & Pack]Sheet Metal Mounting Plates / Brackets - Z Bent Type, SWCAS

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Three types of cleaning methods are available: degreasing, precision cleaning, and electrolytic polishing + precision cleaning. They can be ordered from one piece with the standard part number.
This eliminates the need for customer cleaning or outsourced cleaning, reducing the amount of time and effort required.
■Part Number for Clean & Pack Products
· Degreasing (Anti-rust single packing)    : Part Number SL-□□
· Precision cleaning (Degassing double packing)    : Part Number SH-□□
· Electrolytic polishing + precision cleaning (Degassing double packing): Part Number SHD-□□
Product Part NumberCleaning MethodPackaging TypeEffects Compared to Uncleaned ProductEnvironment (Standard)Process
SL-□□DegreasingAnti-rust packingOil removalGeneral environmentRegular assembly process
Post battery assembly process
SH-□□Precision cleaningDegassing double packingOil removal
Dust removal
Clean environment (Class 10 to 1,000)Battery assembly process
LCD-related post assembly process
In-vehicle camera assembly process
SHD-□□Electrolytic polishing + precision cleaningDegassing double packingOil removal
Dust removal
Outgas reduction
Vacuum environment
Clean environment (Class 10 to 1,000)
Pre-semiconductor process
Liquid crystal deposition process
Pre-OLED process
■Notes
Cleaning also removes rust prevention oil, which may make the product more susceptible to rusting than an uncleaned product.
Please be careful about the application location and storage environment.

Z bent type sheet metal bracket selectable from steel, aluminum, and stainless steel. General purpose hole patterns are available. Dimension configurable.

(i)Caution

  • See here for related information such as technical information on cleaning effects and other cleaned product lineups.
  • Cleaning also removes rust prevention oil, which may make the product more susceptible to rusting than an uncleaned product.
    Please be careful about the application location and storage environment.

[ ! ]Green colored parameters can be omitted. 
If the parameter setting is omitted, the holes will be evenly distributed about the center.
■Hole Type Selection Chart
Hole TypeBolt HoleTapped Hole (Coarse)Through Hole
CodeN・NAM·MAD
Shape Diagram
[ ! ] For d dimension, see "N, NA Machining Dimensions" on lower section of specification chart.
     
  
■Specifications, Machining Limits
[ ! ] 1. Burr height 0.1 or less
[ ! ] 2. Bend angle tolerance ±1°
[!] 3. Slotted holes may be shaped as shown below depending on dimensions. (The function as a mounting hole is not affected.)
      
[ ! ] 4. There will be some scratches due to sheet metal brake and bulges due to bending.
           The bending r value is approx. the same as the plate thickness.
[!] 5. There are machining limits on b, f, g and h shown in below diagram.
         
Part Number[M] MaterialCleaning Method
TypeMaterial SymbolCleaning MethodCleaning EnvironmentPackaging TypePacking Environment
SL-SWCASSUDSUS304 (2B)DegreasingGeneral environmentAnti-rust packingGeneral environment
SH-SWCASPrecision cleaningClass 1,000Degassing double packingClass 10
SHD-SWCASElectrolytic polishing + precision cleaning
[!] Products are packed by order quantity. Ex. If the order is for 20 pieces, they are packed in one package (incl. 20 pieces).
[ ! ]See the details of degreasing, precision cleaning, and electrolytic polishing shown at the bottom of the specification table.
[ ! ] 4.5, 6.0 thickness type is SPHC material.

Specification Table

Part NumberABTHJXYWHole Specification (1)
Code, Nominal
KFESGHole Specification (2)
Code, Nominal
D
   
TypeMaterial Symbol
SL-SWCASSUDA80B40T3.0H30J40X20Y10W20N4  F40  S6    D8
Part Number1 mm IncrementsSelection1 mm IncrementsJXYWHole Specification (1)FSD
TypeMaterial SymbolABTHCode / Specify Method
SL-SWCAS
SH-SWCAS
SHD-SWCAS
SUD20

200

[ ! ]
10

200
SUS304
1.5
2.0
3.0
4.0
10

100
0.1 mm IncrementsN (Bolt Hole) [ ! ]
0·3·4·5·6·8·10
Selection
0.1 mm Increments3 to 30
0.5 Increments
M (Tapped Holes)
0·3·4·5·6·8·10
Selection
[ ! ] When T ≥ 3.0, A ≥ 30
[ ! ] If the specified hole location is close to the edges, the hole may be deformed but will be machined as specified if within machining limits.
[ ! ] N, NA machining dimensions
N, NA Specified Value03456810
Through Hole Dia. (d)(No Hole)3.54.55.56.5911

Alteration

Part NumberABTHJ(CC·WCC)
   
TypeMaterial Symbol
SL-SWCASSUDA80B40T3.0H30J40CC5
AlterationsCorner Cut Change (2 Corners)Corner Cut Change (4 corners)
CodeCCWCC
Spec.CC = 1 mm Increments 
[ ! ] 1 ≤ CC ≤ 10
Specifying Method
Add CC to the end of a Part Number.
Example: ... -CC10
WCC = 1 mm Increments 
[ ! ] 1 ≤ WCC ≤ 10
Specifying Method
Add WCC at the end of the type designation
Example: ... -WCC10
Cleaning Process
· Degreasing (Part Number: SL-□□)

Working Environment: General environment


Alkaline warm pure water
 
 

Ultrasonic pure water cleaning
after cleaning with pure water
*3 times
Dry
 
 

Anti-rust single packing
 
 
· Precision cleaning (Part Number: SH-□□)
 

Working Environment: Class 1,000

 

Working Environment: Class 10


Hydrocarbon cleaning
Ro water cleaning
 

Wash with pure water (10 MΩ·cm)
after high-pressure water jet cleaning (Ro water)

Use pure water (13 MΩ·cm)
 

Use nitrogen blow

 

Conducted on a clean bench in a Class 10 clean environment
 
· Electrolytic polishing + precision cleaning (Part Number: SHD-□□)
 

Working Environment: Class 1,000

 

Working Environment: Class 10


Hydrocarbon cleaning
Ro water cleaning

 

 

Electrolytic polishing with an electrolytic polishing layer according to the material

 

Wash with pure water (10 MΩ·cm) after high-pressure water jet cleaning (Ro water)

 

Use warm pure water (13 MΩ·cm)

 

 

Use nitrogen blow


 

 

Conducted on a clean bench in a Class 10 clean environment
 
Packaging Example
For degreasing:
(Part Number: SL-□□)
For precision cleaning or electrolytic polishing + precision cleaning:
(Part Number: SH-□□/SHD-□□)

[ ! ] Both the first and second layer packaging are degassed.
Cleaning Effectiveness / Recommended Environment for Use

Cleaning Method

Product Part Number

Packaging Type

Effects Compared to Uncleaned Product

Environment (Standard)

Use Case and Process

DegreasingSL-□□Anti-rust packingOil removalGeneral environmentRegular assembly process
Post battery assembly process
Precision cleaningSH-□□Degassing double packingOil removal
Dust removal
Clean environment (Class 10 to 1,000)Battery assembly process
LCD-related post assembly process
In-vehicle camera assembly process
Electrolytic polishing + precision cleaningSHD-□□Degassing double packingOil removal
Dust removal
Outgas reduction
Vacuum environment
Clean environment (Class 10 to 1,000)
Pre-semiconductor process
Liquid crystal deposition process
Pre-OLED process

Part Number 

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Part Number
SH-SWCAS-SUD-A[20-200/1]-B[10-200/1]-T[1.5,​2,​3,​4]
SHD-SWCAS-SUD-A[20-200/1]-B[10-200/1]-T[1.5,​2,​3,​4]
SL-SWCAS-SUD-A[20-200/1]-B[10-200/1]-T[1.5,​2,​3,​4]
Part NumberStandard Unit PriceMinimum order quantityVolume DiscountDays to ShipCleaning Method External Dimension B
(mm)
External Dimension A
(mm)
Plate Thickness T
(mm)

-

1 Piece(s) 14 Day(s) or more Precision Cleaning10 ~ 20020 ~ 2001.5 ~ 4

-

1 Piece(s) 14 Day(s) or more Electrolytic Polishing + Precision Cleaning10 ~ 20020 ~ 2001.5 ~ 4

-

1 Piece(s) 14 Day(s) or more Degreasing10 ~ 20020 ~ 2001.5 ~ 4

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Basic Information

Environmentally friendly RoHS Compliant (10 Substances) Characteristics/Applications Clean Washed Type SWCAS
Material SUS304(2B) Surface Treatment N/A

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